Plastic Contract Manufacturing Solutions

From mold design and manufacturing to series production, Elletipi supports its clients throughout the entire product lifecycle. On this page you will find an overview of our production capabilities, our mold design and construction activities, the materials we work with, our research and development efforts, and our commitment to a more efficient and sustainable industry.

PRODUCTION
PRODUCTION

Highly efficient plant layout featuring 11 moulding lines, enabling Elletipi to achieve a production capacity of over 1,200,000 tonnes/year of polymer materials.

 - Moulding lines with hydraulic machinery.
 - Moulding lines with electric machinery.

Injection moulding presses ranging from 65 tonnes to 1,300 tonnes.
Mould warehouse and service workshop.

MATERIALS
MATERIALS

Thanks to its experience, Elletipi is able to mould the vast majority of polymers available on the market.
PP, ABS, PA6, PEI, PET, PE, PS, TPE, TPV
During the design phase, we support the customer in choosing the optimal material compatible with project specifications.
Many of the available polymers can be filled with reinforcing materials (glass fibre, talc, etc.) or treated with chemical additives for specific requirements (antimicrobial, anti-UV, etc.).

R&D
R&D

Our research and development department, drawing on years of accumulated experience, is able to support the customer throughout the design and geometry optimisation process, and to assist them in the subsequent stages of mould production and finished-product testing.

 - Geometry optimisation for injection moulding.
 - Selection of the most appropriate polymer material.
 - Management of mould production.
 - Achievement of cost targets.

PROTOTYPING
PROTOTYPING

During the design phase, we have been using rapid prototyping through 3D printing for years to test, validate and refine the design before final production, identifying and removing any unnecessary or problematic features.

 - Transformation of ideas into physical models.
 - Significant reduction in development times and costs.
 - Analysis and comparison of alternative solutions.

INDUSTRY 4.0
INDUSTRY 4.0

Through the implementation of industrial automation and the integration of new technologies, Elletipi aims to improve working conditions for its employees, create new business models, and increase both productivity and the production quality of its facilities.
Thanks to precise and careful planning of every order, the digitalisation of processes and technologically advanced production lines, Elletipi is able to respond effectively to the demands of the international markets in which it operates, on every continent.

 - UNI EN ISO 9001 certified company
 - Lean Management

SUSTAINABILITY
SUSTAINABILITY

Elletipi is a future-oriented company, with projects that continuously evolve and are monitored daily in order to improve its environmental responsibility.
The company's production area is equipped with a modern adiabatic cooling system that enhances energy efficiency, supported by the company's ability to self-generate electricity – up to 800 kW – thanks to a state-of-the-art photovoltaic system.
The company also has a recovery system for waste plastic materials, enabling them to be recycled within the production process.